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Application guide - UV lacquer to DVD discs using diaphragm valve system
Last Updated: 31/12/2011

Application guide - UV lacquer to DVD and CD discs

 

Customers applying UV adhesives as part of a high speed automated process will require a dispensing system that is accurate, reliable and easy to maintain.


Solution to use a TS5622V-DVD diaphragm valve fed by a TS1258 pressure pot controlled by a TS500R digital controller. The controller is connected to the parent machine via a PLC using the built-in I/O port on the TS500R. As the TS500R receives a signal, it cycles to provide a controlled pulse of air to the diaphragm valve. Adhesive is fed under pressure from the TS1258 tank and supplied down flexible small bore fluid lines to the TS5622V-DVD valve.


The valve is compact and therefore easily positioned above, to the side or below the work piece. For multiple valve installations, a manifold is used. Stroke adjustment on each valve can be used to fine tune the accuracy. These valves can run a high speed repeatable deposits or on continuous flow. Black fluid lines and tubing can be used if UV glues are easily affected by light.

 



System supplied with a selection of components including fluid lines connectors, tips, tubes, caps and fittings. Supplied with universal power supply, airline connection kit, foot pedal, valve mounting bracket, user guide.

Parts used: TS5622V-DVD valve boxed with accessories, TS500R digital controller, TS1258 pressure pot 5 litre 0-100 psi, TSD126-336BPK fluid lines, TE718100PK dispense tips.


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